38 foot Trimaran

[Ameris]

@Aleksi (quoting the Pardeys) said "Go small, go simple, go now".

I'm not that smart..
going big, going complicated & maybe.. maybe heading out in March 2021...

So.. Repairs continue... The port berth had some discoloration & the cabin corner was soft. I imagine I could have just slapped resin all over everything & it would have held for a few months, but not for the several years I'm hoping she'll last.

I have never touched a boat repair in my life, but I'm fortunate to have solid guidance from the previous owner. On top of that I know I don't know, so I'm going to overbuild the repairs as far as I am able. So far I've used only marine grade plywood, Oak and plenty of top end resin (West Epoxy systems).

In any case I started in on the port berth last week, before the current shitty weather:View attachment 58106

This is after tearing out the headboard shelf, which is when I got a good eyefull of what was actually going on in the corner. After sounding the wood it was obvious a previous repair had been done, and failed. the plywood used then was definitely not marine, and was in danger of rotting out completely, although, by God, the original cedar framing was still sound : )

So.. the tearout & rebuild commenced:
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That was just beyond the wood soft enough to punch through with a couple of good taps with a chisel, but it was pretty clear a lot more was going to have to come out. This is the exterior view:

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Of course the cuts needed to be cleaned up & another, smaller one made, adjacent:

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Also some delamination of a cabin strut, which fortunately looked worse than it actually was:View attachment 58111

I bonded her with an oak support, screws & plenty of resin. I'm pretty sure she's close to original strength.
I decided to chase the soft stuff further out, which got me just beyond the cabin wall, but low & behold.. arrgghhhh.. standing water in the topside compartment (???!!!):



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& that took me to my port navigation light, and I was hoping it would end there:

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I was not so lucky...

I drilled a few holes to see where the drainage would stop, and water came out all the way to the forward corner, but then the wood became sound, again:
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That's looking down from the bow ama wing. The light brown stuff is the original timber, and other than that 3" semi-pentagonal hole, the original cedar remained sound. Center lower is my oak fastening plank, later screwed and epoxied in place.

This is the original cedar timber, fiberglass resin & a bit of fiberglas skin showing through. 45 fucking years old, & still reasonably sound..

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What the work area looks like:

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Having finished the removal, I was now able to cut my repair sheet. This was more of a bitch than it looks, because the damn sheet was pretty irregular:

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I cut in straight lines, but the hull is tensioned cedar & fiberglass, so I had to use my oscillating cutout tool to shape it to size (small round hole is for wire to the navigation light). Also, this is late afternoon of Day Two for this repair (two long, full days of 10 & 12 hours each, minimum). Like I said, I've never touched a boat repair (other than a rubber patch, maybe), and I'm a pretty shitty carpenter, too. But.. when my crap is finally together, it generally stays.
Ugly as crap on a windshield, but usually as strong as cement & cinder-block.
I guess we'll see.

In any case I finish the fit at about 8:00 PM or so. That doesn't even count the cleanup, because shitty weather was coming in, so the tools had to go back into storage. Day three was additional sanding & shaping, & cleanup of the epoxy shit-throw. The photo below is just the structural placement. When the weather's good enough to finish up, I'll post the final photos.

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I've been chasing down a *lot* of soft wood. That's been the main problem, but in each case it's been repairable.. so far.. When I get her to dry dock I'll see just how much all the work has actually been worth.
A lot more work, arguably, than I expected, but at the same time I've come to admire this vessel to the point that I don't want to leave her half done.
Could I drag her out & just cut loose with minimal repairs?
Sure, at least in as far as I would be lucky enough to find folks who know how to sail..
She has good lines, fairly good hardware & good sails. Her galley functions & she might be great for a sink or swim adventure in the US coastal or Caribbean waters.
But is that what she deserves?
Hell no.
This ship has been lovingly constructed by hand.
I don't know who built it, but it was a major project; a custom build by a master carpenter/shipwright & crew.
As I go through her, I'm just astounded by what must be near to TEN THOUSAND beautifull, brass nails.
The cedar is strong. The resin they used, abundant.
I'm actually pretty lucky she's as repairable as she is. I'm still in 'budget' & on 'schedule', with quite a bit of room left over (just basically able to get her water tight & to dry-dock, before I have to find work, again).

I'm seeing that this boat really is a relationship.
I have to give it everything to make it what I hope, even if it turns out that it *can't* be what I hope. Not that it won't be, but that if I don't give it everything, not only will it not likely be so, but that I'll never actually know if it could have been.

Her name is Ameris; "may you be loved"

That is the name she came to me with, and she will Keep It.

So far she is, in fact, lovable...

a pain in the ass, but very, very lovable..

-----

BTW Larry Pardey's obit is here: Remembering Larry Pardey, 1938 -- 2020 - http://www.oldsaltblog.com/2020/07/remembering-larry-pardey-1938-2020/ )

 

[Ameris]

Things are going along fairly well, although the past week was a bit cold & wet to do much. Yesterday & today were just warm eView attachment 58134nough.
This is the backside insert (interior) to the port berth corner shown in previous photos:
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This is the exterior, as the two make a sandwich:View attachment 58130

On top goes the heavy epoxy, which I'll sand to smooth, later:

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Also sealed & rebuilt a deck panel near a storage lazzaret, which I'll photo later. Inspected the port ama & was pleased that the sealing seems to be working : )
Forward and aft views, underneath & from within:
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We're supposed to have rain, soon.
If everything holds, she'll be ready to move, soon.

 

[DrewSTNY]

Very cool project. Good to see an old boat be given new life.

May you have fair winds and following seas.

 

[Ameris]

Very cool project. Good to see an old boat be given new life.

May you have fair winds and following seas.

Drew, thanks.
Yeah, she definitely deserves it. The original work that went into her is incredible.
The circumstances I've landed in that are allowing me to work on her are incredible, too; I have moorage and direct guidance from a career mariner, without either of which I simply wouldn't have been able to consider even trying.
Hopefully I don't screw up too badly, but it seems progress is definitely being made. I believe I've chased down all the major seepage, although there are two major compartments left to inspect, the aft cabin and the port ama wing. From topside they look pretty good. I'll do a bit of checking, but I don't anticipate anything that will keep me from getting her to dry dock, which is where I'll look harder. If all is good, i'll do the hull job & then start on cosmetics. Even after that she won't be the prettiest, but whatever I do (at least on the exterior topside)should be suffiecient to keep her from sinking for another 2 or 3 years. We'll see : )
Hopefully some pirates will make their wat aboard ; )

 

[Ameris]

The starboard ama wing is sealed!
I hadn't posted photos, since getting underneath in the workboat was such a bitch (Thank you Cap'n Tom for letting me make use of more than I could have ever even thought of asking for!)

In any case the hole down there was 4'x3', and to fix it I had to lay on my back in a dingy while floating around on water.. it felt just a bit like a NASA zero buoyancy environment. Leverage was a bitch. Also, since working directly overhead, anything I was placing up there had a tendency to fall down (epoxy & fiberglass, mostly). Tempatures have been cool, so instead of setting in 20 or 30 minutes (or less), even batches using the quick cure hardener remain very runny or soft & tacky for well over an hour. It took a bit of work to put in the new timbers & get a secure fit, since the cutout couldn't be a simple rectangle. Plus it had to wait because of the leakage/seepage issues in the ama & topside.
Approaching the panel (which was a hole) looked like this:
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At this point I had already added a 'fiberglass caulk' (a mix of epoxy resins, fillers & twisted fiberglass cloth I was *hoping* would work as a high strength caulk, but ultimately just turned into a dangling mess..hence "learning process"). I knew I was going to have to trim it (shown), but it look a bit like dangling, hairy moss, all the way around. The last little bit is shown here-

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You can also see the way the panel edge of the panel, a peice of filling trim and the wing skin vary in their contours. After trimming the last bit of scraggle, I mixed up a batch of super-thick epoxy & just started cramming it up into all the cracks. This worked much better than my attempts at 'caulking'.



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That's about the finished product, which is actually a lot smother than the photo shows. The wing & panel are contoured fairly well, and the panel is ready for skinning.

finally!

Annndd... near the port side lazette (storage), thing are staying dry, too:

A bunch of soft spots, which I cut out, but then decided to just replace the entire area. This photo shows the lazette open (the rectangle on the right), but that wasn't part of the problem.
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The marine plywood I'm using is thicker than the original Cedar ply, so smooth fitting is a bitch..
everything sealed up nicely, though.
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& once again, some workplace photos..
The workboat !!!

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& this is dockside, with just about all the tools & chemicals set where I can get to them:

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So, today is more rain, but this is *everything*, up to date.

still have to check the engine & install the steering pulleys..

I hope I still love her, after all is said & done..

; )

 

[Ameris]

Cleaned out the aft cabin, which holds the propeller tube. No inboard at the moment, so it's sealed.
Just a lot of vacuuming & stacking.
Reinstalled two drain tubes for the cockpit floor and made & installed replacement doors for the main cabin. Rain is coming in, so that meant putting everything away, which is a pain in the ass.

Next major project is reinstalling the steering pulleys and doing some engine work.
After that she's good to take to drydock.
That's where the final truth will be.